Design Consultancy

Our cable harnessing services focus on solving interconnection challenges for critical and unique applications, often in harsh environments. Discuss your project with our skilled engineers who will design and manufacture a bespoke interconnection solution, ensuring it will be an exact fit for your needs.

We have significant experience working with customers in the most demanding markets including aerospace, defence, medical, automotive, rail, nuclear, and industrial. As a result, we are uniquely positioned to design and supply solutions for the most challenging applications. Our experience combined with our proprietary technologies and manufacturing capabilities allows us to offer turn-key design solutions to address:

  • Temperature resilience (-273°C to +650°C)
  • Thermal ramp rate (>100°C/min)
  • Vibration (e.g. 100x aero spec)
  • Ruggedisation (heavy use, shock, radiation)
  • Flexibility (hinges, robotic arms, slideways)
  • EMC shielding (>Tempest, Land Class A, nearly any connector)
  • Weight (minimising conductor and shielding weights, bulk head pass throughs etc.)
  • Space constraints/ difficult routing channels
  • Water, oil, or chemical proofing
  • Pressurisation/Vacuum retention

Recent design projects using these capabilities include the refurbishment of bespoke cables for the CERN Hadron Collider with EMC shielding and radiation proofing; woven ribbon cables for a boom arm within a nuclear power station which required a flexible cable for complex routing coupled with rugged attributes; and the design and manufacture of cable assemblies for a helicopter wing ice protection system, requiring temperature resilience, vibration resistance, flexibility and chemical proofing.  

We work to industry directives including military standards, AS9100D, ISO 9001:2015, and more.

How can we support your interconnection project?

Get in touch to discuss your requirements by calling our sales team on +44 (0)1782 254700 or by emailing sales@alpha3manufacturing.com